Composites
Process overview | Fast RTM | |
Fully automated RTM process | ✔ | |
High Pressure Injection | ✔ | |
Netshape | ✔ | |
C-RTM | ✔ | |
Thermoset resins (TS) | ✔ | |
Thermoplastic resins (TP) | ✔ | |
Production rate | Up to 30 parts/h | |
Part dimensions | Up to 3m² | |
On-line NDT | ✔ | |
Process parameters monitoring and recording | ✔ | |
Process simulation Numerical optimisation | ✔ |
C-RTM Process
With Compression Resin Transfer Molding process, the resin mixture is fed into the mold when it is slightly open allowing partial impregnation. Then a compression stroke presses the resin through the preform for complete impregnation. By this way an high-pressure resin injection allows the use of fast-curing systems.
Equipments
Eco Compact Sustainable Press (ECS PRESS)
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RTM equipments and toolings
- Innovative modular toolings (net-shape, thermally optimized)
- Optimised temperature control system (current flow tube technology)
- TP and TS high pressure injection machines (30-250 cc/min)
Automatisation
- Dedicated control room
- 6 axis robots (x2) – 700 kg capacity
- Modular prehensors (for preforms and composite parts)
Online monitoring, data saving and post-processing
- Online controls (preform and part)
- Centralised acquisition and archiving of process parameters
- Energy consumption measurement
Technical services
- Scale-up : Validate process/materials at an industrial scale
- Pre-industrialisation : Validate robustness and production rate of RTM/C-RTM processes in an industrial context
- Manufacturing cost reduction : Production cost reduction - Quantifiy economical advantages of RTM/C-RTM processes
- Materials developement : Maturation and industrilalization of new materials (résins or reinfocements)
- Process development : Optimisation of RTM/C-RTM processes and development of new processes
- Injection process optimisation : Development and/or optimisation of injection configuration (experimental and/or simulation)
Platform availability
- Multi-partner research projects with public co-funding
- Research studies/services for dedicated companies
- Platform rental with technical support
- Training